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Thermal shocks can cause reliability problems, such as solder joint failures in overload and crazing in conformal coatings leading to corrosion failures, as well as a range of component failures Because of the differential thermal stresses that may be induced, thermal shock can cause failures that do not occur during slower thermal cycling between the same temperature extremes On the other hand, rapid thermal shock cycles actually cause less solder joint fatigue than slower thermal cycles; because little creep occurs, more cycles are needed to cause solder fatigue failure 57222 Mechanically Induced Failures PCAs can also fail in response to externally imposed mechanical stresses, for example, due to mechanical shock or vibration in shipping or in use These failures can be divided into two categories: overload failures and mechanical fatigue failures, which are caused by mechanical shocks and vibration, respectively.

Susceptibility to mechanical failures is closely linked to design of the PCA and the housing in which it is installed The design determines the resonant frequency of the board, which in turn determines its response to external mechanical stresses Cantilevers with low natural frequencies, such as an edge-mounted PCB with an unanchored large mass in the center, are particularly prone to failure Depending on connector design and mounting scheme, solder joints to surface-mount connectors can also be vulnerable, particularly if there are many connector insertion cycles See Ref 20 for a more detailed discussion of design methodologies for mechanical durability Overload and Shock Failures of Solder Joints When a printed circuit assembly is flexed, jolted, or otherwise stressed, solder joint failures may occur.

In general, solder is the weakest material in the assembly; however, when it connects a compliant structure such as a leaded component to the board, the lead flexes and the solder joint is not placed under much stress Solder joints to leadless components will see large stresses since the board can bend and the components themselves are usually rigid These stresses can occur if the assembly is mechanically shocked, for example, if the unit is dropped, or during further assembly processes if the PCB is bent through a significant radius The primary method of eliminating this failure mode is through package selection; however, other factors also play a role, including PCB design, process control during printed circuit board fabrication and assembly, and the shear strength, tensile strength, and ductility of the solder Solder joints are particularly prone to failure in.

Board Material The PWB material, or more precisely the PWB material thermal conductivity, has a direct impact on the temperature rise of a trace. The differences between the FR-4 material and

polyimide material thermal conductivity, shown in Table 16.3, have approximately a 2 percent impact on trace temperature rise. The thermal conductivity reported in most data sheets is the z-axis thermal conductivity, which represents the resin in the material. The x- and y-axes are higher due to the woven fibers in the laminate. There is not much information provided on the thermal conductivity of

For questions 1 3, choose the room arrangement that is most appropriate for the given situation. 1. A conference breakout and team-building session for fteen participants (a) Boardroom (b) U shape (c) Theater (d) Classroom 2. An orientation meeting for seven newly hired employees, with the goal of teaching the group to ll out insurance forms (a) Classroom (b) Boardroom (c) Chevron (d) Conference 3. A shareholders meeting for three hundred people (a) Boardroom (b) Theater (c) U shape (d) Chevron 4. What is the best room setting to emphasize hierarchy and power (a) U shape (b) Boardroom (c) Theater (d) Chevron

TABLE 16.3 Material Thermal Conductivity Material FR-4 Polyimide Copper OFHC Air Kx w/in.-C (w/m-K) 0.0124 (0.488) 0.0138 (0.543) 9.935 (391.2) 0.000879 (0.0346) Ky w/in.-C (w/m-K) 0.0124(0.488) 0.0138 (0.543) 9.935 (391.2) 0.000879 (0.0346) Kz w/in.-C (w/m-K) 0.0076 (0.299) 0.0085 (0.335) 9.935 (391.2) 0.000879 (0.0346)