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Measling or crazing that occurs as a result of an inherent weakness in the laminate is a warning of a potentially more serious problem. If measling or crazing occurs in the assembly process, it usually will not propagate further. Measling is considered a defect for Classes 2 and 3 if the measle condition extends more than 50 percent of the span between internal conductors. The concern is in regard to the ability of the laminate to maintain dielectric integrity after exposure to high humidity and active chemistries and environments. By the time that a PCB enters an assembly process, the operator who observes measling or crazing cannot determine the source of the problem. This fact places even more importance

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on getting high-quality PCBs from suppliers. This can be done through increased receiving inspection, source inspections, or a comprehensive qualification program and partnership with suppliers. In such a program, process control is exercised in the PCB fabrication, and parametric data from the supplier are sent to the buyer to review for compliance with requirements. This kind of information can also be used to justify a dock-to-stock program if desired. 52.7.1.2 Blistering and Delamination. Blistering is a localized swelling and separation between any of the layers of the base material or between the material and the metal cladding. Delamination is a separation between any of the layers of the base material or between the base material and the metal cladding. In contrast to measles that do not propagate, blisters and delamination conditions can increase in size with use. Blistering and delamination cannot exceed 25 percent of the distance between PTHs or subsurface conductors (see Fig. 52.35).

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FIGURE 52.35 Example of blister in base material. (IPC)

52.7.1.3 Weave Exposure. Weave exposure is a surface condition of base material in which the unbroken fibers of woven glass cloth are not completely covered by resin. Weave exposure is acceptable if it does not reduce dielectric spacing below the minimum electrical clearance. 52.7.1.4 Haloing and Edge Delamination. Haloing occurs on or below the surface of the base material, appearing as a light area around holes or other machined areas.This condition is acceptable if the penetration of the haloing or edge delamination does not reduce edge spacing more than 50 percent of that specified in the drawing or other documentation or 2.5 mm maximum.

PCBA Cleanliness Board cleanliness is needed to ensure sufficient removal of contaminants that could affect functionality at present or in the future. Some contaminants can actually promote growth of undesirable substances on the PCBA that can cause shorting or corrosion that would affect the PCBA s electrical functional integrity and dielectric properties over a period of time. These contaminants can be in the form of surface dendrites, internal conductive anodic filaments, and so on.

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No visible residue from cleanable or any activated fluxes is allowed. Production operations may not be required to remove cleanable residues if qualification testing is performed that demonstrates no need for cleaning the assembly. No-clean or low-residue flux chemistries may be allowed during the soldering process. However, it is critical that the cleanliness of the elements such as the bare boards and components be specified, controlled, and closely monitored; otherwise, the contaminant build-up can far exceed allowable limits for the end item s functional performance. For processes utilizing potentially corrosive rosin based fluxes, simple test options to determine cleanliness such as resistance of solvent extract (ROSE) tests can be used. Other more significant tests may be required to determine the residue properties of organic residue fluxes, such as those commonly used during hot air solder leveling (HASL) of boards. The most common of these are ion chromatography tests that can characterize the residuals and their potential hazards to the product. In the event of test failure, immediate process corrections for the cleaning process or elimination of the source of residues must be accomplished before any additional product is assembled. Particulate matter such as dirt, lint, dross, lead clippings, and such is not acceptable on PCBAs. Metallic areas or hardware on the PCBAs may not exhibit any crystalline white deposits, colored residues, or rusty appearance.

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