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The temperature rise of a trace should always be kept to a minimum. The trace temperature rise otherwise referred to as the delta T ( T) is the temperature rise above the local board temperature surrounding the trace. Components and other conditions drive the board to temperatures above those of the surrounding environment. The temperature rise ( T) from the charts describes the temperature rise above the board temperature. For example, if the circuit board is at 75 C and the trace is sized for a 10 C rise, the trace temperature will be 85 C.

We seldom really know how we look to other people. Has anyone ever asked you why you were mad or what was so funny Maybe you hadn t said anything, but somehow the other person perceived that you were mad or silently laughing. That s nonverbal communication in action. Record a video of yourself to test your own nonverbal messages. (See 10.)

The handling of PCBs both before and after the soldering operation can be very important in terms of inducing possible damage to the board or contaminating the board such that subsequent operations are affected. There are three subjects that should be well thought out and controlled in an assembly operation for PCBAs: electrostatic discharge (ESD) protection, contamination prevention, and physical damage prevention.

ESD Protection ESD is the rapid discharge of a voltage potential into an electronic assembly from a static energy source. The presence of a static discharge in the area of a sensitive device can damage the device even without actual contact. ESD-sensitive (ESDS) components found on the assembly and the amount of current generated by the discharge will determine whether immediate failure takes place. All types of ESD damage can be difficult to troubleshoot, but the most costly scenario is one in which the component is assembled and passes functional test only to fail later due to latent conditions resulting from ESD. This could cause the loss of a customer and even in some cases recall of the product. Some electronic devices are more sensitive to electrostatic overstress (EOS) damage than others. The degree of such sensitivity within a particular device is related directly to the manufacturing technology employed. The trend for electronic components is smaller size, wider band pass, and lower voltage. These are all contributors to the ESD protection problem and increased sensitivity of the component. Where sensitive components are handled, protective measures must be taken to prevent component damage. Improper and careless handling accounts for a significant portion of ESD damage to components and assemblies. Before handling ESD-sensitive components, equipment should be carefully tested to ensure that it does not generate damage-causing spikes. The preferred workstation to be utilized in electronic assembly is shown in Fig. 52.1.

FIGURE 52.1 Target condition for EOS/ESD workstation (1) Personal wrist strap (2) EOS protective trays, shunts, etc. (3) EOS protective table top (4) EOS protective floor mat (5) Building floor (6) Common ground point (7) Ground. (IPC)

Static charges are created when nonconductive materials are separated. Destructive static charges are often induced on nearby conductors, such as human skin, and discharged as sparks passing between conductors. This can happen when a person having a static charge potential touches a PCBA.The electronic assembly can be damaged as the discharge passes through the conductive pattern to a static-sensitive component. Static discharges may be too low to be felt by humans (less than 3,500 volts) and still damage ESD-sensitive components. Sensitive components and assemblies must be enclosed in conductive, static-shielding bags, boxes, or wraps when not being worked on, unless otherwise protected. ESD-sensitive items must be removed from protective enclosures only at static dissipative or antistatic workstations.

For ESD safety, a path to ground must be provided for static charges that would otherwise discharge on a device or board assembly. Provisions are made for grounding the worker, preferably via a wrist strap or a heel strap, provided conductive flooring is used.

Contamination Prevention The key to any contamination problem is to prevent it from happening The cost of subsequent operations required to clean a product or rework a product is orders of magnitude more than any cost associated with preventing the contamination from occurringThese contaminants can cause soldering and solder mask or conformal coating problems There are any number of possibilities for inducing contamination in an assembly environment, such as dirt, dust, machine oils, and process residues; however, in many cases, contamination is caused by the human body, specifically the salts and oils on the skin In a high percentage of assembly areas, good housekeeping will take care of contamination from the environment It should be a common event on each shift to clean workstations, sweep floors, dust fixtures, empty trash, and so on.